Manufacturing processes
Cell F
Process aimed to produce Al 3003 water collectors (18x1 mm) for the automotive industry and consisting of the following working steps:

Tube manufacturing processes

  • start from coil
  • straightening
  • end-forming of end n. 1
  • swarfless cut without burr
  • end-forming of end n. 2
  • 100% in-line control of the machined tube ends (both sides)
  • automatic unload for the following working step
  • CNC bending with 3 different stacks
  • piece unload according to piece type

The advantages of this solution and process configuration are the following:

  • cycle time is reduced by 2/3 for each piece,
  • production quality remains the same over three working shifts, independent from operator
  • only one operator required
  • no scraps, and 100% in-line production control
  • just in time production without intermediate material storage