Process aimed to produce Al 3003 water collectors (18x1 mm) for the automotive industry and consisting of the following working steps:
- start from coil
- straightening
- end-forming of end n. 1
- swarfless cut without burr
- end-forming of end n. 2
- 100% in-line control of the machined tube ends (both sides)
- automatic unload for the following working step
- CNC bending with 3 different stacks
- piece unload according to piece type
The advantages of this solution and process configuration are the following:
- cycle time is reduced by 2/3 for each piece,
- production quality remains the same over three working shifts, independent from operator
- only one operator required
- no scraps, and 100% in-line production control
- just in time production without intermediate material storage
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